RRico AutoExecutive Cockpit
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Plant / Asset 360

The operational twin — for one plant: its installed machines, fleet health, quality & compliance audits, maintenance posture, value-added programs and crew, with the data grain that says how bankable its P&L is.

Rico Auto Industries Limited · FY26 (Mar'26, actuals)
Leading Indian aluminium high-pressure die-casting auto-components maker
7,500 employees · 8+ plants & units · 12 export markets
Executive read· the answer, then the moves

4 of 10 plants report at true plant-grain actuals — leaving ₹1,327 Cr of revenue on softer grain. Convert the 6 estimated plants to actuals to make the operational P&L bankable, then mine the healthy base to sell up the value chain.

6 of 6 headline metrics improving vs prior · still off target: Machine Uptime / OEE 84.5% vs 90.0%, On-Time Delivery (OTIF) 95.2% vs 98.0%, First-Pass Yield / Quality 96.4% vs 99.0%

Do now — ranked by urgency
  1. 1
    Lift the 6 soft-grain plants to plant-grain actualsWatch
    Why it matters

    ₹1,327 Cr of revenue sits on SAP-allocated or region-only grain — diligence discounts what it can't verify.

    What's driving it
    • 4 of 10 plants at true actuals
    • Lowest coverage: Hosur (greenfield · new mobility) at 45%
    FYI
    • 1,890 installed die-cast / CNC / assembly machines across the fleet
    • Owner: Manufacturing / MES
  2. 2
    Mine the healthy installed base to sell up the value chainOpportunity
    Why it matters

    ₹825 Cr of machined & value-added revenue sits on a fleet of 1,890 installed machines — the warmest expansion surface Rico Auto has.

    What's driving it
    • ₹2,477 Cr total plant revenue; ₹825 Cr value-added
    • Largest plant Dharuhera (Aluminium HPDC) at ₹420 Cr
    FYI
    • Casting → Machined → Assembly content-up whitespace in the OEM base
    • Owner: CSMO / Sales
🌐 Enterprise 360 modules· on Plant / Asset 360Browse all 31 views ▾
● LiveBuilt forManufacturing / MES· what's degraded, what's overdue, where to dispatch the crewQuality / Compliance· audit due dates & failed auditsCMO / Sales· a healthy base ready to sell up the chain

This is the view the manufacturing and maintenance teams act on. Each plant is a living asset — pick one and see its machines by type, what's healthy vs degraded vs down, its next quality / compliance audit, the machines below the MES baseline, and its value-added programs. The Rico Auto thread runs through it: the data grain tells you how much of this plant's number you can bank. It's the single-plant drill-down for Org Roll-up 360.

Data backing: plant (revenue · value-added · machines · health · data grain · coverage) — operational detail (machine-type split, degraded/down, quality audits, maintenance, crew) modeled per plant
One plant, end to end

Operational scorecard

Machines · health · quality · maintenance · programs · crew — plus the data grain and a next best action.

Pick a plant
North India (Haryana cluster)
Uttarakhand (Haridwar)
South India (Chennai)
Export – Europe
West India (Sanand / Hosur)
Export – North America

Dharuhera (Aluminium HPDC), HR

MEDIUM CRITICALITY
North India (Haryana cluster) · Aluminium HPDC (core) · core · ₹420 Cr revenue · ₹100 Cr value-added
Operational score
98
Installed machines
360 die-cast / CNC / assembly
Die-casting machines (HPDC/GDC)152
CNC machining lines135
Assembly stations73
Health
Healthy
353
Degraded
5
Offline
2
Fleet healthy97.9%
Quality · Compliance audit
Next audit due
Nov 24, 2026
Failed audits
0
Open non-conformances
0
Maintenance · Energy
Machines below MES baseline
1
within baseline

Maintenance drift tracks data-grain: low-coverage / off-ledger plants carry more machines past their service window.

Value-added programs
Value-added programs active
Value-added / month
₹833 L
Delivery SLA
8-hour response
Maintenance crew
Nearest certified crew
27 km
IATF 16949 ✓

Routed to the open non-conformances above; line telemetry opens the work order, the maintenance team closes it.

Data grainActualsthis plant books at plant-grain actual · 98% plant-grain coverage
↑ Back to Org Roll-up 360
Next best action
Harvest — sell up the value chain

353 healthy machines, clean audits. Point the value-chain flywheel here: attach machining + assembly onto the die-casting base.